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AcornHouse

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Overlay glued on and the sides cleaned up the next morning with lovely, multilayered, curlies. Ready to mark and cut the headstock shape.

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Is having the spliced headstock on the bottom stronger than having it on the top, or is that just a tradition?
 

AcornHouse

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Is having the spliced headstock on the bottom stronger than having it on the top, or is that just a tradition?
I think it is stronger. You get the advantage of the overlay supporting both pieces just about equally. And the scarf joint is all in the headstock, where it can easily be minimized visually by the tuners or, in the case of a steel string, by the added wing pieces (which will also further lock things together for additional strength.)

When you do it the other way, the joint is right in the neck where you can’t miss it.

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walrus

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Chris, this is a really interesting and fun thread!

walrus
 

Opsimath

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Does sanded to 180 mean 180 degrees? A straight line?

Sorry for an uninformed question but my knowledge of woodworking and guitar building hover right around zero.
 

AcornHouse

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Does sanded to 180 mean 180 degrees? A straight line?

Sorry for an uninformed question but my knowledge of woodworking and guitar building hover right around zero.
No problem. 180 grit sandpaper. Which in the carpentry world would be considered fine or extra fine, since they typically would go to 120 grit on trim work. (The higher number, the finer the grit. Essentially how many particles per square inch, iirc.)
For luthiery, we will typically go much higher. 320 or 400 for surfaces that will be varnished and upwards of 12000 on those woods, like ebony, that can get a mirror shine without any finish at all.
 

Opsimath

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No problem. 180 grit sandpaper. Which in the carpentry world would be considered fine or extra fine, since they typically would go to 120 grit on trim work. (The higher number, the finer the grit. Essentially how many particles per square inch, iirc.)
For luthiery, we will typically go much higher. 320 or 400 for surfaces that will be varnished and upwards of 12000 on those woods, like ebony, that can get a mirror shine without any finish at all.
Thank you for the explanation. Sandpaper didn't occur to me.
 

AcornHouse

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After using a hand plane to get the angle on the sides, and drilling the end point for the slots, I use a coping saw to rough cut out the interior.

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Then I break out my favorite vintage Stanley paring chisel and a straight edge jig to pare them to finished (bar sanding) shape. (I’ll also be ramping them to let the strings through to the nut.)

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Nuuska

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Are electrical tools banned - or is there another reason for not using router to make those slots ?
 

AcornHouse

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Are electrical tools banned - or is there another reason for not using router to make those slots ?
Not banned, but routers are a good way for things to go very bad in an instant. And in the case of these slots, one of the big issues is where to clamp a template. Plus, doing it by hand is quicker than the multiple router setups required.

With guitars, electric guitars are more power tool friendly that acoustic guitars, and classical guitars are yet more hand tool intensive still.
 

AcornHouse

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Slots ramped and everything with an initial sanding to 180 grit. I won’t do the transition to the nut until after the fingerboard is on, so fairly late in the process. And I’m sure I’ll do more futzing before finish sanding (if I know me.)

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Next up is carving the heel.
 

AcornHouse

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This will, of course, have a traditional Spanish heel construction where the sides are let into angled slots in the heel block. Normally I prefer my Japanese saws, but for this cut I turn to good old solid British steel, courtesy of Messrs. Spear & Jackson.

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Rocky

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I think it is stronger. You get the advantage of the overlay supporting both pieces just about equally. And the scarf joint is all in the headstock, where it can easily be minimized visually by the tuners or, in the case of a steel string, by the added wing pieces (which will also further lock things together for additional strength.)

When you do it the other way, the joint is right in the neck where you can’t miss it.

C39BF4AC-88C0-494D-AB95-1656156FE743.png
Very, very nice work. (y)

My physics could be wrong, but as you said, I believe the bottom one is stronger. On the upper one, the fulcrum is at the top of the fingerboard at the far end of the joint from the headstock, allowing for more force where the joint would open up. Wheras the fulcrum on the lower joint is at the headstock end of the joint, for less force where the joint would open.
 

AcornHouse

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Ready for a date with the bandsaw tomorrow. Always leave it square and easy to clamp as long as you can. I’ve learned that over the years. That’s why, while the heel will be finish carved, the neck is left until after the box is closed in. Really, the last big woodworking bit before finishing.

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