How Not to Build a Guitar

RT 66

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Hello Everyone
A few years ago I was commissioned to do a rooftop guitar for the music store I work out of.
They had just gotten a Martin dealership so I came up with a scaled up version of a D28. Turns out that 3X everything worked great for scale and material. The body is 4'X5' and the neck just over 5' for a total of about 10'.
Anyways, here are a few pictures of the project.

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The headstock and neck angle joint.
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My wifes arms got tired waiting on me to glue and clamp so she got creative. I suspect at this point she was thinking of having better things to do.
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Was able to get the thinner cables up to tension which made a great bass sound. Top is 3/8" thick. High E is 1/16" aircraft cable and the low E is 1/4"
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Violin pegs worked great for the bridge pins. The frets are 1/4" aluminum square stock epoxied.
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Raising Day! Still have to install the pick guard and stain the frame. Meanwhile it got a few parking lot reviews and incoming guitar students got their pictures took.
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Finally! Don't look as nice now after a few years in the weather. Looks more like a prewar Martin that went through the war without a case on the outside of a Sherman Tank.
After about six months it had a close encounter with a couple of local wack jobs which allowed me to make a couple of improvements. Most notably a closer copy of a Martin pickguard and I installed quarters for fret markers. The original birch dowel markers came out too dark. After all that its still worth at least $1.50. :)
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Default

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What, no binding?















:wink: That's an awesome job you did there! Did you ever think of doing a 1/3 scale model of that?
 

capnjuan

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Pretty cool RT! Thank you! CJ
 

West R Lee

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Goodness gracious!!!!! That's a big one.......and I love the shop too. Where do you get strings for one of those babies?

West
 

West R Lee

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Guildmark said:
Default said:
Did you ever think of doing a 1/3 scale model of that?
LMAO :lol:

Must need a pipe wrench to adjust the truss rod! :D

I heard he used stair banister knobs for bridge pins too Mark. Isn't that fantastic?

West
 

RT 66

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Hi Guys
Thanks for the comments.
It was a fun project for sure. I could have spent more time on it but I started getting pressed for time. The store was hoping to have it before the Martin Rep showed up which he did on raising day. Many times I had to remind myself that its going on a roof.
Anyways, here are a few more pics that I didn't have space for on the first post including the upgrades on a, by now, a pretty used looking guitar.

Cutting the neck angle with an antique rip saw.
This is my original shop. I raised the floor not long after to match the shop extension floor level which I made in order to acamadate the big band saw which wouldn't fit in the old shop. Its like 8' high and weighs about 1200 pounds. The big saw came in handy on this project.
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This is the guitar with the upgraded pick guard and the new fret markers about 8 months later. I got the Tennessee version quarter in the 5th position with the guitar banjo and fiddle on it. For good luck if nothing else.
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The "gear boxes" are just a block of yellow cedar that covers the 1/2" bolt head. It takes a big socket and a big Crecent wrench to wind up the cable strings.
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capnjuan

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I was thinkin' Paul Bunyon ... Bigfoot ... but then it popped ...
 

BluesDan

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Rt 66,
Absolutely amazing. Thanks for the posting that. Now get to work on an archtop! :wink:
BD
 
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